The Micro-Fix MX-2000S Eddy Current Flaw Inspector is an advanced Non-Destructive Testing (NDT) instrument specifically engineered for automated, continuous detection of surface and near-surface flaws in conductive metallic materials. In modern industrial manufacturing—such as wire drawing, tube mill production, alloy rod extrusion, automotive part fabrication, and aerospace engineering—structural defects like longitudinal seams, transverse cracks, micro-porosity, and machining laps can severely compromise material fatigue strength and structural integrity. Implementing 100% online eddy current flaw inspection is essential for mitigating catastrophic field failures.

Equipped with high-speed digital signal processing architecture and advanced noise-filtering algorithms, the Micro-Fix MX-2000S induces electromagnetic eddy currents into test material as it passes through surrounding encircling coils or rotating probe heads. Any material discontinuity alters the complex impedance signal in real time. The MX-2000S instantly evaluates and categorizes flaw severity, triggering automatic paint markers or sorting mechanisms directly on high-speed production lines.

Featuring outstanding inspection stability and high flaw sensitivity, the system accurately detects minute surface imperfections even under demanding operating conditions. Its user-friendly interface displays real-time impedance plane vector graphs, enabling operators to seamlessly configure alarm thresholds, log inspection records, and generate comprehensive QA/QC compliance reports. The Micro-Fix MX-2000S provides manufacturers with an uncompromised solution for zero-defect quality control.

• Manufacturer: Micro-Fix
• Model: MX-2000S
• Full Name: Eddy Current Flaw Inspector
• Inspection Principle: Digital Multi-Channel Eddy Current Non-Destructive Testing (ECT / NDT)
• Inspection Channels: Multi-channel configuration optimized for comprehensive flaw coverage
• Frequency Range: Flexible wideband frequency selection (kHz to MHz) for diverse metal alloys
• Detectable Flaw Types:
  - Longitudinal, transverse, and seam cracks
  - Surface laps, scratches, and machining flaws
  - Subsurface porosity, void inclusions, and structural anomalies
  - Material discontinuity and alloy non-uniformity
• Sensor & Probe Types: Encircling test coils, rotating probe systems, flat sector probes
• Signal Display: Real-time Impedance Plane Diagram & signal amplitude waveforms
• Alarm & Control Outputs:
  - Audible alarm buzzer & visual Pass/Fail LED indicators
  - Paint marker trigger output for precise defect location marking
  - Automated reject sorter gate trigger signal
• Inspection Line Speed: High-speed continuous inline inspection support (up to hundreds of meters/minute)
• Interface Ports: RS-232C, Ethernet/LAN, Industrial Digital I/O
• Operating Environment: Temperature 0°C to 50°C, Relative Humidity < 85% RH (oil and dust resistant)
• Power Supply: AC 100V - 240V, 50/60Hz
• Standards Compliance: ISO 15549, ASTM E3052, international NDT standards
• Standard Accessories: Signal connection cables, reference test coils, calibration test specimen, power module, protective carrying case, user manual.